How Drillmech Delivered a Robust Emulsion Charging Solution for FMR Investments

Challenges with Existing Emulsion Charging Equipment
FMR Investments faced rising maintenance costs and operational inefficiencies with their emulsion charging machines. Frequent reliability issues meant higher servicing needs, more downtime, and increased operational expenses. Meanwhile, operators were exposed to heat, noise, and exhaust fumes underground, creating safety risks and reducing comfort.

Opportunities for a Safer, More Reliable Solution
Drillmech saw an opportunity to design a purpose-built underground emulsion charging machine. The goal was a robust, flexible solution that could run on 1000V mine power while retaining diesel capabilities for tram and charging functions where needed. This approach would reduce maintenance, improve safety, and create a cleaner, quieter environment for operators.

Drillmech’s Barcharge Solution
The result was the Barcharge, a custom-built emulsion charging machine engineered for durability, reliability, and operator safety. Key features include:

• Strong Carrier Base: Built on a Volvo L120 carrier, providing reliable performance and seamless integration into existing operations.
• Hybrid Power Operation: Diesel powers tram functions, while boom and charging can run on either 1000V mine power or diesel, depending on site conditions.
• Lower Maintenance Requirements: Simplified systems and robust components reduce wear and extend service life.
• Operator Comfort and Safety: Cleaner, quieter operation at the face lowers exposure to fumes, heat, and noise.
• End-to-End Support: Operator training and after-sales service ensure safe operation and long-term performance.
• Fit-for-Purpose Engineering: Designed and fabricated in-house by Drillmech to withstand the harsh realities of underground mining.

Proven Results for FMR Investments
The Barcharge has delivered measurable benefits for FMR Investments:

• Reduced maintenance costs, lowering the overall cost of ownership.
• Improved safety and comfort for operators, with flexible power options to suit any site.
• Greater reliability and minimal downtime, supporting consistent emulsion charging operations.
• Easy integration with existing mine equipment, leveraging a familiar carrier for operators and maintenance teams.
• Peace of mind with comprehensive training and ongoing support.

Why Drillmech
This project demonstrates Drillmech’s ability to engineer tailored solutions that address both immediate operational challenges and long-term efficiency. With the Barcharge, FMR Investments gained a safer, more reliable, and cost-effective underground emulsion charging solution, designed for flexibility, durability, and seamless site integration.